Voltage Drop Calculator

Calculate voltage drop across electrical wires over distance. Enter wire size, length, load current, and conductor material for NEC compliant calculations. Essential for electrical safety and efficiency.

NEC Compliant3% & 5% LimitsCu/Al SupportPer 100 Feet

Why Voltage Drop Matters

Equipment Performance

Excessive voltage drop reduces motor efficiency, dims lights, and can damage sensitive electronics

NEC Compliance

National Electrical Code limits voltage drop to 3% for branch circuits and 5% total system

Cost Efficiency

Proper wire sizing prevents energy waste and reduces long-term operating costs

Voltage Drop Formula & Standards

Voltage Drop Formula

VD = (2 × K × I × L) ÷ CM
VD = Voltage Drop (volts)
K = Material constant (Ω·CM/ft)
I = Current (amperes)
L = Length (feet)
CM = Circular mils

NEC Standards

Branch Circuits:3% max
Feeders:3% max
Total System:5% max
Copper K:12.9
Aluminum K:21.2

Voltage Drop Calculator

Enter wire specifications to calculate voltage drop and NEC compliance

Voltage Drop Calculation
Quick Examples

Residential Common Scenarios

Commercial Scenarios

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Common Wire Sizes & Voltage Drop

Typical voltage drop per 100 feet for common wire sizes and loads. Use for quick estimates and planning.

Residential Applications

12 AWG, 20A, 100ft2.5V (2.1%)
10 AWG, 30A, 100ft3.9V (3.2%)
8 AWG, 40A, 150ft3.9V (3.2%)
6 AWG, 50A, 200ft4.1V (3.4%)

Commercial/Industrial

4 AWG, 70A, 100ft2.4V (1.1%)
2 AWG, 95A, 200ft5.1V (2.1%)
1/0 AWG, 150A, 300ft7.2V (3.0%)
4/0 AWG, 230A, 400ft7.8V (3.3%)

*Based on 120V single-phase copper conductors at 75°C. Color coding: Green = Good (<3%), Orange = Caution (3-5%), Red = Excessive (>5%)

Effects of Voltage Drop

Motor Performance

Reduced torque and efficiency

High

Lighting

Dimmed lights, shorter bulb life

Medium

HVAC Systems

Poor cooling/heating performance

High

Electronics

Malfunction, damage to sensitive equipment

Critical

Energy Costs

Increased power consumption

Medium

Code Compliance

NEC violations, failed inspections

Critical

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Understanding Voltage Drop

What Causes Voltage Drop?

Voltage drop occurs when electrical current flows through a conductor's resistance, converting electrical energy to heat. The longer the wire or the higher the current, the greater the voltage drop. This is why wire sizing is critical for maintaining proper voltage at loads.

NEC Requirements

The National Electrical Code (NEC) limits voltage drop to 3% for branch circuits and feeders, with a total system limit of 5%. These limits ensure equipment operates efficiently and safely. Article 210.19(A)(1) and 215.2(A)(1) provide specific requirements for voltage drop calculations.

Copper vs Aluminum

Copper conductors have lower resistance (K=12.9) compared to aluminum (K=21.2), resulting in less voltage drop. While aluminum is less expensive, it requires larger wire sizes to achieve the same voltage drop as copper. Consider installation costs, termination requirements, and long-term performance when choosing conductor material.

Practical Applications

Electricians use voltage drop calculations for panel relocations, sub-panel installations, and long circuit runs. Engineers apply these calculations in building design and load analysis. Common applications include residential service upgrades, commercial lighting circuits, and industrial motor feeds.

Electrical Safety & Code Compliance

This calculator provides theoretical voltage drop calculations. Actual conditions may vary due to temperature, conduit fill, and ambient conditions. Always consult local electrical codes, follow NEC requirements, and verify calculations with licensed professionals. Proper installation and inspection are essential for electrical safety.

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